Integration Solution of 24V 57-Series Brushless DC Motor and Worm Gearbox in Gate Systems

Customer Challenges

In the design of traditional gate systems, engineers are confronted with multiple technical bottlenecks: the contradiction between compact space and high torque—how to achieve sufficient starting and stopping torque within limited installation space; operational stability and noise control—high-end venues require smooth and quiet door opening/closing processes; long-term system reliability—how to ensure stable and durable operation of the system under frequent use; as well as energy efficiency and intelligent management—how to reduce energy consumption while realizing intelligent monitoring and maintenance. These issues have seriously restricted the performance and application value of gate systems.

Our Solution

We provide a deeply integrated solution based on 24V-powered 57-series brushless DC (BLDC) motor and high-performance worm gearbox. Through innovative mechatronic design, it perfectly addresses the core pain points of gate systems.

Core Values of the Solution

Precise Electrical Matching

  • Standard 24V DC power supply perfectly matches industrial control voltage, simplifying electrical design and enhancing system safety.
  • The high-performance 24V brushless DC motor, with its compact structure and high torque density, ensures reliable operation under millions of start-stop cycles.

Robust Mechanical Design

  • The motor’s horizontal side-mounted structure completely eliminates the risk of oil leakage that may be caused by vertical installation.
  • The rugged housing structure and high-quality transmission components guarantee transmission accuracy and durability.

Integrated System Advantages

  • The efficient transmission combination delivers powerful torque output in a compact size, making it an ideal high-torque compact gate motor solution.
  • Intelligent motion control achieves smooth and precise gate movement, supporting intelligent gate control system applications.
  • Widely applicable to various scenarios such as industrial gates, parking lot barrier gates, automatic security inspection gates, and other gate system applications.